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Coil processing equipment

Coil processing equipment such as cut-to-length machines and slitting machines are widely used at almost all metal processing industries.
For today no manufacturing sectors more or less working in the field of metal processing would be complete without quality slitting or cutting machine.
Our company offers a wide range of high-quality coil processing equipment for transverse and longitudinal cutting.
Automatic cut-to-length and slitting machines are used independently or as a part of a cut-to-length lines or slitting lines.
Besides these lines, we have a combination of both lines so called cut-to-length and slitting lines (CTLS lines).
These lines allow to cut metal on strips and on metal sheets.
You can choose an appropriate line, depending on the material thickness you are going to use.
Material thickness: 0.35 - 1.2 mm; 0.4 - 1.5 mm; 0.4 - 2.0 mm; 0.5 - 3.0 mm; 0,5 - 4,0 mm.

DISTINCTIVE FEATURES
A large variety of lines for your purposes: slitting lines, cut-to-length lines or CTLS lines

Cut-to-length, slitting and coil rewinding lines manufactured by «Rusсana Engineering» are designed in a modular manner and allow to add the necessary modules in the future, thereby increasing technological capabilities. Thus, you can buy a whole line or a separate module:

  • Decoiler
  • Slitting machine.
  • Cut-to-length machine.
  • Hydraulic table.
  • Stacker.
  • Recoiler.
  • Trim recoiler.
  • Air loop compensator.
  • Automatic control system (ACS)
  • Coil car
  • Coil rewinding device

The modular system allows you to expand your cut-to-length line with additional modules, therefore improving it to CTLS line. Or vice versa, having a slitting line you can expand it with the necessary module and get a CTLS line. This solution is very convenient especially for those who is just in the beginning of it's developing in this field of business and is not ready for serious investments. Or for those who have already reached a certain point of development and want to go further.

«Rusсana Engineering» offers a various levels of automation: Automatic Control System with standard interface or ACS with full remote control option.
We offer «Standard» lines and «Premium» lines with advanced technical capabilities and configuration.
Depending on the line, decoiler, coil car and recoiler has a high lifting capacity from 7500 kg up to 15000 kg.
High technological capabilities of slitting lines allow to make the maximum quantity of cuts of a given width at a certain metal thickness.
Knives of the slitting machine are made of high-quality instrument steel with heat treatment which significantly increase its service life.
In order to increase the convenience of working with slitting module of slitting machine, the designers and engineers of the company «Rusсana Engineering» maximally mechanized and simplified the process of adjusting the working clearances between the disc knives and knives’ replacement.
To ensure the necessary sheet flatness, a straightening module was integrated into the slitting machine, with the possibility to optionally add the necessary quantity of straightening shafts to ensure the required flatness of the sheet.

To ensure a high-quality and smooth cut without crumpled edges and jags, company «Rusсana Engineering» equips it's coil processing equipment with electromechanical guillotine. Guillotine knives have a long service life, because they are made of high-quality instrument steel with heat treatment.

Coil processing lines manufactured by «Rusсana Engineering» are maximally automated and easy to operate, thus, the required number of maintenance personnel is reduced up to 1-2 people.
For improving performance and technical capabilities of the line or a separate module, «Rusсana Engineering» offers a wide range of options.

Сompany «Rusсana Engineering» has developed and successfully manufactured a device for simulating loop pit. This device is particularly popular among manufacturers who do not have a traditional loop pit or have no opportunity to do it for one reason or another. This device, so called Air loop compensator allows to slit the whole coil without using a traditional loop pit.

The complex of equipment for rewinding coil designed by company «Rusсana Engineering» allows to rewind coil completely or it's part ensuring the smoothness of the end of the coil and the density of the winding.

Save your money.
Cost of material in coil is less than cost of material in blanks. So buying material in coil and further processing it you save your money.

Do without wastes.
This multitool line can produce any sized blanks without wastes instead of case when you process fixed sized blanks.

Quality components.
90% of all parts and components are manufactured in our factory and pass through quality control. Quality electronic, hydraulic and pneumatic components of the leading industry suppliers: spherical, self-centering bearing units (Askubal, Germany); hydraulic and pneumatic components (Made in Italy); electronic components (Omron, Japan).

Competitive price.
The price of equipment is lower than European and North American manufacturers have for similar equipment.

Warranty and post warranty service.

Layout of the line without loop-storage pit

Layout of the line with loop-storage pit

Layout of the line with  air loop compensator

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