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Steel coil rewinding line

Group of companies «Ruscana Engineering» manufactures steel coil rewinding machine for coil width 1250-1500 mm and thickness from 0,35 up to 1,5 mm.
The necessity to rewind the coils appears when applying film or when it is needed unwind a certain quantity of the coil under the order.
Also, steel coil rewinding line can be as a part of painting or laminating lines.
In this line recoiler is equipped with a special mechanism that monitors the metal deflections during the winding process and corrects the position of the shaft.
Due to this system the quality of the rewinded coil meets the highest requirements of world standards.

Raw material requirements

Light-gauge galvanized steel with polymer coating: polyester, plastisol
Zinc coating to range 100…275 g/m²
Tensile strength 360…430 N/mm²
Yield strength 280…350 N/mm²
Aluminum, copper, electrical steel

Coil thickness 0,4 mm up to 1,0 mm
Coil width 1250 mm
General characteristics
Line operating mode automatic/manual/reverse
Installed power capacity, no more than 23 kW
Production speed, no more than  25m/min (up to 40 m/min–option)
Supply voltage at frequency of 50 Hz ± 0.4Hz 380 V
Supply voltage at frequency of 60 Hz 230 V 3 phase

Dimensions (LxWxH), no more than

2150х2850х1900 mm
Required operation personnel 1 persons
Line configuration
1. Decoiler
2. Coil car (for decoiler)
3. Feeding and straightening module
4. Tensioning device

5. Recoiler with winding control system

6. Coil car (for recoiler)

7. Automatic control system (ACS)

Item Description
For decoiler

Pneumatic clamping unit 

Hydraulic clamping unit (hydrostation 2.2kW + radiator + temperature controller)

Coil over 1 mm thickness has the property of springing, which leads to an arbitrary unwinding of the metal on the decoiler's shaft. This device clamp the coil and does not allow it to unwind.
Hydraulic mandrel expansion unit

Ensures reliable fixation of the coil on the shaft of the decoiler. This device operates from the button.

Hydraulic clamping unit + Hydraulic mandrel expansion unit
(hydro station 2.2 kW + radiator + temperature controller)

A kit of devices for reliable fixation coil on the decoiler's shaft and it's clamping. This device operates from the button.

Motion set, rails from 4,5 m + 4 wheel supports This option allows you to put equipment on the rails.
Movable stop, for fixing the edge of coils of smaller width Ensures fixation of the coil of the smaller width
An additional payment for Decoiler with lifting capacity 10 tons Increases  lifting capacity of the decoiler up to 10,000 kg.
Additional support block of the decoiler shaft Additional support block  increases the lifting capacity of the decoiler from 10,000 kg up to 12,000 kg.