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Snap lock roll former

Ruscana Engineering Group presents a new snap lock roll former, model PSR-004, with automatic control system.
This equipment is designed for roll forming snap-lock seam profiles using galvanized steel including polymer coating with a metal thickness of 0.5 to 0.7 mm.

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DISTINCTIVE FEATURES

High production speed.

Consistent roll forming method.
Consistent roll forming method provides high-quality roll forming of raw materials from different suppliers.
Roll forming starts from the center, gradually spreading over the entire surface of the metal sheet, thereby relieving tension in the metal.
This method allows you roll form raw materials of different quality.

Automatic control system (ACS).
Automatic control system or ACS is based on hardware Omron (Japan) which meets reliable performance. The company «Ruscana Engineering» has developed a very user-friendly interface with various controlled parameters, such as: feeding speed, quantity/length of products, production task and many other. The system is also equipped with alarm and error indicators and support information as well as maintenance service information.

Quality components.
Quality electronic, hydraulic and pneumatic components of the leading industry suppliers: spherical, self-centering bearing units (Askubal, Germany); hydraulic and pneumatic components (Made in Italy); electronic components (Omron, Japan).

The shafts of the rolling mill are made of solid rolled steel and is being heat treated and polished, which makes it possible to achieve a high resistance to deflection and to minimize beating.

Volume hardening of profiling rollers, allows to increase their life in 50 times

Safety.
The rolling mill zone and drive mechanisms are covered with protective covers, which ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.

Competitive price.

The price of equipment is lower than European and North American manufacturers have for similar equipment.
Warranty and post warranty service.
GENERAL INFORMATION
Raw material requirements
Material

Light-gauge galvanized steel with polymer coating: polyester, plastisol
Zinc coating to range 100…275 g/m²
Yield strength 280…320 N/mm²

Coil thickness 0,5 mm up to 0,7 mm
Coil width 417 mm , 625 mm
General characteristics
Line operating mode manual/automatic
Installed power capacity, no more than 2,2 kW
Roll forming speed, no more than 12 m/min
Supply voltage at frequency of 50 Hz 380 V
Supply voltage at frequency of 60 Hz 230 V  3 phase
Dimensions (LxWxH),  no more  than 5300х1450х990 mm
Weight, no more than 1800 kg
Required operation personnel 1-2 persons
Line configuration
1. Decoiler
2. Snap lock roll forming machine
3. Roller base receiving table ( 3 pcs.)
Profile drawing
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