One-level line is designed for production profile of one type.

General characteristics:

• Operating mode: manual/automatic
• Roll forming speed: up to 25 m/min
• Installed power capacity: from 14 kW up to 35 kW (depending of the line)
• *Power supply voltage at frequency 50 Hz ± 0,4Hz 380 V
• Required operating personnel: 1-2 persons

Configuration:

• Decoiler
• One-level roll forming section
• One-level hydraulic guillotine
• One-level stacker table
• Automatic control system

Ruscana Engineering also manufactures high-tech two level roll forming lines, available in different combinations.

These lines have certain advantages compared to traditional one level line, such as:

• smart use of industrial space;
• automatic switch allows reposition of levels and switch between profiles in 30 second with a push of a button;
• saving on equipment purchase and further maintenance costs.

This equipment is designed for roll forming galvanized sheet metal (with or without polymer coating) up to 0.9 mm thickness and up to 1250 mm with production speed up to 35 m/min.

You can choose a combination of desired profiles, whether it is one of our standard options or custom-designed just for you.

General characteristics:

• Operating mode: manual/automatic
• Roll forming speed no more than: 25 - 35 m/min
• Installed power capacity: from 19 kW up to 41 kW (depending of the line)
• *Power supply voltage at frequency 50 Hz ± 0,4Hz 380 V
• Required operating personnel: 1-2 persons

(* electrical supply network for countries of North America: Supply voltage at frequency of 60 Hz, 230V 3 phase)

Configuration:

• Decoiler
• Two level roll forming section
• Two level hydraulic guillotine
• Two level stacker table
• Automatic control system

High production speed.

Variety of deck types.
We are ready to offer more than 14 types of decking profiles or design equipment for production your profile type.

2 profiles in one machine. Save your production space.
We offer equipment for producing deck in two-level design to save your production space and money.

Сassette type roll forming machine.
A large number of profile types can be produced in one machine.
Company «Ruscana Engineering» has developed and manufacture cassette type roll forming machine.
One base platform and lot's of cassettes. One cassette is one profile type.
Thus, you can produce an unlimitted quantity of different profiles in one machine, changing only cassettes.
This is an excellent solution for those who plans to expand the range of products with the passage of time.
You should not buy a new machine every time. It is enough to buy a cassette with the profile you need.
This is saving not only production space, but also your money, as the cost of the cassette is much lower than the cost of the whole machine.

Consistent roll forming method.
Consistent roll forming method provides high-quality roll forming of raw materials from different suppliers.
Roll forming starts from the center, gradually spreading over the entire surface of the metal sheet, thereby relieving tension in the metal.
This method allows you roll form raw materials of different quality.

Quality components.
90% of all parts and components are manufactured in our factory and pass through quality control.

Quality electronic, hydraulic and pneumatic components of the leading industry suppliers: spherical, self-centering bearing units (Askubal, Germany); hydraulic and pneumatic components (Made in Italy); electronic components (Omron, Japan).

The shafts of the rolling mill are made of solid rolled steel and is being heat treated and polished, which makes it possible to achieve a high resistance to deflection and to minimize beating.

Volume hardening of profiling rollers, allows to increase their life in 50 times.

Automatic control system (ACS).
Automatic control system or ACS is based on hardware Omron (Japan) which meets reliable performance.
The company «Ruscana Engineering» has developed a very user-friendly interface with various controlled parameters, such as: feeding speed, quantity/length of products, production task and many other.
The system is also equipped with alarm and error indicators and support information as well as maintenance service information.

Safety.
The rolling mill zone and drive mechanisms are covered with protective covers, which ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.

Competitive price.
The price of equipment is lower than European and North American manufacturers have for similar equipment.

Warranty and post warranty service.

We are ready to manufacture equipment according to the customer's individual order.