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+1-647-342-2118 America
+7-495-726-00-15 Europe
sales@ruscana-engineering.com
Roofing/cladding/decking roll formers

Equipment manufactured by "Ruscana Engineering" is intended for manufacturing partitions, fences, roofing profiles and cladding profiles for cladding inside and outside buildings.
Profiles are produced from hot-dip galvanized and сold galvanized light-gauge sheet metal with polymer coating.

A wide range of profiles is available.

C8 C9 C10 C18 C20
MP20 C21 C44 HC35 H57
H60 H75 H114-600 H114-750


Our equipment manufactures cold-rolled steel profiles using coil with the following parameters:

• sheet thicknesses from 0.37 mm to 1.2 mm

• width up to 1400 mm

• steel grades with a yield point up to 350 N/mm2

We are ready to offer you one-level roll forming line or two-level roll forming lines.

ONE LEVEL ROLL-FORMING LINES

One-level line is designed for production profile of one type.

General characteristics:

  • Operating mode: manual/automatic
  • Roll forming speed: up to 25 m/min
  • Installed power capacity: from 14 kW up to 35 kW (depending of the line)
  • *Power supply voltage at frequency 50 Hz ± 0,4Hz 380 V
  • Required operating personnel: 1-2 persons
*electrical supply network for countries of North America: Supply voltage at frequency of 60 Hz, 230V 3 phase

Configuration:

  • Decoiler
  • One-level roll forming section
  • One-level hydraulic guillotine
  • One-level stacker table
  • Automatic control system


TWO LEVEL ROLL-FORMING LINES

Ruscana Engineering also manufactures high-tech two level roll forming lines, available in different combinations.

These lines have certain advantages compared to traditional one level line, such as:

  • smart use of industrial space;
  • automatic switch allows reposition of levels and switch between profiles in 30 second with a push of a button;
  • saving on equipment purchase and further maintenance costs.

This equipment is designed for roll forming galvanized sheet metal (with or without polymer coating) up to 0.9 mm thickness and up to 1250 mm with production speed up to 35 m/min.

You can choose a combination of desired profiles, whether it is one of our standard options or custom-designed just for you.

General characteristics:

  • Operating mode: manual/automatic
  • Roll forming speed no more than: 25 - 35 m/min
  • Installed power capacity: from 19 kW up to 41 kW (depending of the line)
  • *Power supply voltage at frequency 50 Hz ± 0,4Hz 380 V
  • Required operating personnel: 1-2 persons

(* electrical supply network for countries of North America: Supply voltage at frequency of 60 Hz, 230V 3 phase)

Configuration:

  • Decoiler
  • Two level roll forming section
  • Two level hydraulic guillotine
  • Two level stacker table
  • Automatic control system
DISTINCTIVE FEATURES

High production speed.

Variety of deck types.
We are ready to offer more than 14 types of decking profiles or design equipment for production your profile type.

2 profiles in one machine. Save your production space.
We offer equipment for producing deck in two-level design to save your production space and money.

Сassette type roll forming machine.
A large number of profile types can be produced in one machine.
Company «Ruscana Engineering» has developed and manufacture cassette type roll forming machine.
One base platform and lot's of cassettes. One cassette is one profile type.
Thus, you can produce an unlimitted quantity of different profiles in one machine, changing only cassettes.
This is an excellent solution for those who plans to expand the range of products with the passage of time.
You should not buy a new machine every time. It is enough to buy a cassette with the profile you need.
This is saving not only production space, but also your money, as the cost of the cassette is much lower than the cost of the whole machine.

Consistent roll forming method.
Consistent roll forming method provides high-quality roll forming of raw materials from different suppliers.
Roll forming starts from the center, gradually spreading over the entire surface of the metal sheet, thereby relieving tension in the metal.
This method allows you roll form raw materials of different quality.

Quality components.
90% of all parts and components are manufactured in our factory and pass through quality control.

Quality electronic, hydraulic and pneumatic components of the leading industry suppliers: spherical, self-centering bearing units (Askubal, Germany); hydraulic and pneumatic components (Made in Italy); electronic components (Omron, Japan).

The shafts of the rolling mill are made of solid rolled steel and is being heat treated and polished, which makes it possible to achieve a high resistance to deflection and to minimize beating.

Volume hardening of profiling rollers, allows to increase their life in 50 times.

Automatic control system (ACS).
Automatic control system or ACS is based on hardware Omron (Japan) which meets reliable performance.
The company «Ruscana Engineering» has developed a very user-friendly interface with various controlled parameters, such as: feeding speed, quantity/length of products, production task and many other.
The system is also equipped with alarm and error indicators and support information as well as maintenance service information.

Safety.
The rolling mill zone and drive mechanisms are covered with protective covers, which ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.

Competitive price.
The price of equipment is lower than European and North American manufacturers have for similar equipment.

Warranty and post warranty service.

We are ready to manufacture equipment according to the customer's individual order.

OPTIONS
Item Description
Decoiler with lifting capacity 10000 kg Cantilevered decoiler with lifting capacity up to 10000 kg
Automatic lubrication unit (automatic feeding of emulsion)

This unit lubricate metal sheet before feeding it to the roll forming section and significantly reduces the amount of sticked zinc on the roll forming rollers.

Remote control system It is intended for remote administration of data of completed production tasks and accounting of material consumption.
An additional payment for receiving table roll-out platform sideways Receiving table roll-out platform sideways.
Additional payment for equipping transverse knife with electromechanical drive The knife is operated by pressing the button.
FOR DECOILER
Hydraulic mandrel expansion Provides reliable fixation of the coil on the shaft of the decoiler.The device operates from the button.
Coil car with motion drive

This device allows you to deliver and load coil onto decoiler and recoiler.
It has a lifting capacity up to 7500 kg.

Motion set, rails from 4,5 m + 4 wheel supports This option allows to add wheels to decoiler. Decoiler moves on the rails.
GET A QUOTE
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers
  • Roofing/cladding/decking roll formers

Roll-forming lines

Two level roll-forming lines