Stud and track roll forming machines

Catalog Roll forming machines Stud and track roll forming machines

In modern construction there is a high demand for rapidly erected metal frameworks made from light-gauge sheet metal.

Metal frameworks structure with using a plasterboard can be applied to produce a cost effective durable solution for building new internal walls, ceiling or to improving and upgrading an existing structure.

The group of companies "Rusсana Engineering" manufactures equipment for producing Knauf profiles:

SINGLE STREAM

CEILING CHANNEL 60X27

GENERAL INFORMATION «STANDARD»
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Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,37…0,7 mm
Coil width	122 mm±0,5 mm
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	10 kW
Roll forming speed, no more than	20 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	11650х1900х1800 mm
Weight, no more than	2400 kg
Required operation personnel	1-2 persons

GENERAL INFORMATION «PREMIUM»

Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,37…0,7 mm
Coil width	122 mm±0,5 mm
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	11.5 kW
Roll forming speed, no more than	35...40 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	17000х1400х1850 mm
Weight, no more than	2600 kg
Required operation personnel	1-2 persons

C CHANNEL 50Х50, 75Х50, 100Х50

GENERAL INFORMATION «STANDARD»
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Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,4….0,6 mm
Coil width: 50X50 75X50 100X50	152 mm±0,5 mm 182 mm±0,5 mm 203 mm±0,5 mm
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	11 kW
Roll forming speed, no more than	20 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	11650х1900х1800 mm
Weight, no more than	3200 kg
Required operation personnel	1-2 persons

U CHANNEL 28Х27

GENERAL INFORMATION «STANDARD»
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Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,37…0,7 mm
Coil width	79 ±0,5 мм
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	7.8 kW
Roll forming speed, no more than	20 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	11650х1900х1800 mm
Weight, no more than	2300 kg
Required operation personnel	1-2 persons

GENERAL INFORMATION «PREMIUM»

Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,37…0,7 mm
Coil width	122 mm±0,5 mm
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	9.3 kW
Roll forming speed, no more than	40 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	11650х1900х1800 mm
Weight, no more than	2500 kg
Required operation personnel	1-2 persons

U CHANNEL 50Х40, 75Х40, 100Х40

GENERAL INFORMATION «STANDARD»
	Download PDF file
Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,4….0,6 mm
Coil width: 50X40 75X40 100X40	148 mm±0,5 mm 178 mm±0,5 mm 198 mm±0,5 mm
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	11 kW
Roll forming speed, no more than	20 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	11650х1900х1800 mm
Weight, no more than	3200 kg
Required operation personnel	1-2 persons

DOUBLE STREAM

CEILING CHANNEL 60Х27 AND U CHANNEL 28Х27

GENERAL INFORMATION «STANDARD»
	Download PDF file
Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,37…0,7 mm
Coil width 60x27 28х27	122 mm±1,5mm 73 mm±1,5mm
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	10 kW
Roll forming speed, no more than	20 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	11600х2100х1700 mm
Weight, no more than	3400 kg
Required operation personnel	1-2 persons

GENERAL INFORMATION «PREMIUM»

Raw material requirements
Material	Light-gauge galvanized steel with polymer coating: polyester, plastisol Zinc coating to range 100…275 g/m² Yield strength 280…320 N/mm
Coil thickness	0,37…0,7 mm
Coil width 60x27 28x27	122 mm±1,5mm 73 mm±1,5mm
General characteristics
Line operating mode	Manual / automatic
Installed power capacity, no more than	11.5 kW
Roll forming speed, no more than	35...40 m/min
Supply voltage at frequency of 50 Hz ± 0,4 Hz	220/380 V
Supply voltage at frequency of 60 Hz	230 V 3 phase
Dimensions (LxWxH), no more than	13700х1400х1850 mm
Weight, no more than	3600 kg
Required operation personnel	1-2 persons

DISTINCTIVE FEATURES

High production speed.

Our advanced solutions save your production space.
Roll forming lines are available in single or double stream options (2 parallel streams). Double-stream line effectively save industrial space and allows to produce 2 types of profile in one machine.

Advanced solutions.
In order to improve the performance of the equipment, we can offer a guillotine with “Flying cut-off”.

Cantilevered decoiler.
Powerful cantilevered decoiler with drive and brake, with lifting capacity up to 3000 kg. Is intendant for feeding metal to the roll forming section.

Automatic control system (ACS).
Automatic control system or ACS is based on hardware Omron (Japan) which meets reliable performance. The company «Ruscana Engineering» has developed a very user-friendly interface with various controlled parameters, such as: feeding speed, quantity/length of products, production task and many other. The system is also equipped with alarm and error indicators and support information as well as maintenance service information.

Quality components.
Quality electronic, hydraulic and pneumatic components of the leading industry suppliers: spherical, self-centering bearing units (Askubal, Germany); hydraulic and pneumatic components (Made in Italy); electronic components (Omron, Japan).

The shafts of the rolling mill are made of solid rolled steel and is being heat treated and polished, which makes it possible to achieve a high resistance to deflection and to minimize beating.

Volume hardening of profiling rollers, allows to increase their life in 50 times

Safety.
The rolling mill zone and drive mechanisms are covered with protective covers, which ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.

Competitive price.

The price of equipment is lower than European and North American manufacturers have for similar equipment.

Warranty and post warranty service.

We are ready to manufacture equipment according to the customer's individual order.